The quality of mold part manufacturing directly determines the quality of the final product. XP MOLD's production system requires strict control across the entire mold manufacturing process, combining mold design requirements with high-precision machining standards.
As mold manufacturing evolves toward ultra-fine, high-precision manufacturing, parts must be machined to fixed specifications using precise cutting methods based on mold design dimensions. Due to the small size and high precision requirements of mold parts, cutting accuracy must be simultaneously improved, making this a critical step for XP MOLD to ensure part consistency.
The production of mold part mixtures involves three steps: batching, wet grinding, and spray drying. The core of quality control is monitoring key parameters. The batching and mixing stages focus on controlling the total carbon content, grain size, and internal structure of the cemented carbide. The spray drying stage focuses on the mixture's process properties, such as flowability and apparent density, to ensure that it meets the basic material requirements for high-precision machining.
In high-precision machining, blade performance directly impacts cutting results. Different mold parts have varying precision and displacement requirements due to mold design differences, making existing standard inserts prone to problems. XP MOLD rigorously selects high-quality inserts during mold manufacturing to avoid machining defects and ensure part accuracy.
In summary, mold manufacturing requires continuous process improvement and technological research and development. Companies must prioritize mold design and int
