The production of LED Lead Frame mold parts involves several key steps:
1. Design: Analyze specifications for dimensions, tolerances, and material properties. Plan the machining process, including sequence and methods.
2. Material Prep: Select suitable mold steel or alloy, ensuring hardness and toughness. Cut raw materials to required sizes using sawing or wire cutting.
3. Machining: Perform rough machining (e.g., turning, milling) to remove excess material. Use precision machining (e.g., CNC milling, grinding) to achieve accurate dimensions and surface finish. Apply EDM or wire cutting for complex features.
4. Inspection: Check dimensions with tools like calipers and CMM. Inspect surface quality for roughness and defects, repairing or discarding faulty parts.
5. Assembly & Testing: Assemble parts according to design, ensuring proper fit. Test and adjust the mold for optimal performance.
Each step requires precision and coordination to ensure high-quality mold parts.
